Simulation

When production is to be developed and changed with new systems, flows or remodeling, uncertainty often arises. With simulation, ideas can be tested digitally before they affect reality. This reduces the risk of errors, saves time and makes better use of resources. An investment that continues yields results long after the project is completed.
Challenges

Common challenges

Many organizations face the same challenges when it comes to collecting, updating, and utilizing information about facilities, equipment, and operations in their day-to-day work. This results in unnecessary manual work, unreliable data, and more difficult decision-making.

Slarvfel upptäcks vid FAT och SAT
Att förstå hur en ny maskin påverkar produktionsflödet
Hur investeringar påverkar produktionskapacitet
Att veta vilka layouter som ger bäst produktionsflöde
Vet inte vilka förbättringar att satsa på
Utbildning av personal
Sekvenser för extremfall kan inte testas eller övas på
Produktionsstopp på grund av fel
Hantering av produktionsstörningar
We Offer

Maximize results before the change becomes reality

Save time and resources
Test and test drive digitally to shorten lead times and avoid retakes and reduce the risk of errors and costly production stops.
Increase engagement
Involve employees early by training and testing in a virtual environment.
Improve quality
Optimize flows and processes based on simulations and data-driven analysis.

Features and benefits

Köra styrsystem digitalt för att verifiera funktioner och hitta buggar
Utvärdera ROI innan nya investeringar
Skapa 3D-modell av anläggningen för träning och planering
Träna operatörer och tekniker i en virtuell miljö
Snabbare och smidigare uppstart av anläggningen genom virtuell commissioning
Simulera, kalibrera och validera processer
Bygga och testa produktionsscenarier
Identifiera flaskhalsar och kapacitetsbrister
Göra what-if-analyser och robusthetstester

Platforms for Simulation

COMOS Walkinside

COMOS Walkinside from Siemens is a 3D virtual visualization software that enables realistic and safe operator training in a digital replica of the plant.

SIMIT

The SIMIT simulation platform enables comprehensive testing of automation systems and provides virtual training environments for operators.

gPROMS

Simulate chemical and biological processes for analysis and optimization, and create a digital twin

Maximize results before the change becomes reality

Save time and resources
Test and test drive digitally to shorten lead times and avoid retakes and reduce the risk of errors and costly production stops.
Increase engagement
Involve employees early by training and testing in a virtual environment.
Improve quality
Optimize flows and processes based on simulations and data-driven analysis.

Common challenges

-> Careless errors detected at FAT and SAT
-> Understanding how a new machine affects the production flow
-> How investments affect production capacity
-> Knowing which layouts provide the best production flow
-> Don't know what improvements to invest in
-> Training of staff
-> Sequences for extreme cases cannot be tested or practiced on
-> Production stop due to errors
-> Management of production disruptions

Here's how we've solved past challenges

Flexible drug process quality assured and ready for delivery

The problem

A new pharmaceutical project required the integration of several stand-alone devices into a common solution. The project involved stakeholders from different countries, which placed high demands on coordination, communication and technical precision.

Solution

We delivered a Siemens PCS 7-based solution with batch control, where all parts were brought together in a common operator interface. Through simulation in SIMIT, the entire process could be tested and FAT performed at home.

Result

The customer received a complete and quality-assured process solution that can be put into operation immediately upon installation. The simulation saved both time and travel, and the modular design provides flexibility to adapt to different drug types and future needs.

About this position

A tool for smarter decisions

- and safer changes

Investing in simulation is an investment in knowledge, predictability and security. It is about understanding how changes affect the whole before they are implemented, and having a common understanding of what will happen.

simulation

Simulation builds a digital model of reality where different scenarios can be explored and tested. It can be about ensuring that control systems work properly, that the production flow can handle an increased volume, or that operators and technicians are given the right conditions to succeed from day one.

By working with simulation, you will not only get a smoother start-up. It also gives you a powerful tool to make better decisions, prevent errors and accelerate improvements. This creates long-term value, not only in the project but in the whole organization.

Features and benefits

-> Run control systems digitally to verify functions and find bugs
-> Evaluate ROI before new investments
-> Create 3D model of the facility for training and planning
-> Train operators and technicians in a virtual environment
-> Faster and smoother start-up of the plant through virtual commissioning
-> Simulate, calibrate and validate processes
-> Building and testing production scenarios
-> Identifying bottlenecks and capacity gaps
-> Conduct what-if analyses and robustness tests

Platforms for Simulation

COMOS Walkinside

COMOS Walkinside from Siemens is a 3D virtual visualization software that enables realistic and safe operator training in a digital replica of the plant.

SIMIT

The SIMIT simulation platform enables comprehensive testing of automation systems and provides virtual training environments for operators.

gPROMS

Simulate chemical and biological processes for analysis and optimization, and create a digital twin
CONTACT

Talk to someone who knows your area

Linn Fransson, Consultant at Plantvision

Linn Fransson

Consultant Manager Supply Chain and Production
Linn Fransson, Consultant at Plantvision
Linn Fransson
Consultant Manager Supply Chain and Production
Robert Velén, Senior Consultant at Plantvision

Robert Velén

Consultant Manager Plant Asset Management
Robert Velén, Senior Consultant at Plantvision
Robert Velén
Consultant Manager Plant Asset Management

I want to know more

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Questions and answers