Simulation: one of the future keys to a smarter industry

At this year's Scanautomatic and Process Technology 2024, our Technology experts Andreas Eriksson, Marcus Rickardsson and Josef Forsman shared insights on the growing role of simulation in industry. Today, simulation is much more than a tool for solving problems; it is a strategic tool and a powerful engine for innovation and efficiency. By using simulation, companies can make more informed decisions, streamline and improve production, and train operators safely in a risk-free, digital environment.

What is simulation and why is it crucial for the future?

Simulation means recreating reality in digital images, where companies can test, experiment and optimize their processes without risk. It enables solutions to complex problems and continuous improvement of processes. We can divide simulation into four important - and exciting - categories:

  1. Manufacturing simulation: It provides companies with a detailed view of production flows and the ability to analyze and optimize each part of the manufacturing process. The result is higher performance and more efficient flows.

 

  1. Process simulation: By simulating different processes, companies get a clearer picture of which solution works best - before implementation in real-world environments, minimizing risks and maximizing resource efficiency.

 

  1. Training simulation: Operators can conduct training on scenarios that would otherwise be rare or risky. This prepares them for both common and unexpected events and makes the workplace safer and more productive.

 

  1. Automation simulation: By testing and adjusting automation systems in a simulated environment, before they go live, companies can reduce the risk of disruptions and failures while saving time once the system is up and running.

 

Simulation in practice - experts' recommendations for maximum impact

⇒For complex industries: Industries such as automotive and pharmaceutical can greatly streamline production chains by using simulation to test and optimize each step, leading to reduced costs and increased precision.

⇒ Train smarter: Simulation allows new operators and technicians to train in a digital environment, without the risk of damage or failure in real facilities. At the same time, the company can prepare its staff to deal with both normal and critical scenarios, unusual operational cases and potential crisis situations.

⇒Safe investments: When planning major changes or investments, simulation can be crucial to evaluate different scenarios and minimize risks. By first testing different scenarios in a digital environment, companies can make more informed decisions and optimize investment outcomes.

To consider: Simulation as a continuous process

Simulation is not a 'once and done' tool. To maximize its value, simulation systems need to be continuously updated and integrated into daily operations. This way, they can constantly reflect reality and contribute to faster, safer and more cost-effective production.

Simulation is not just the future - it is an industrial revolution that is already happening. Do you want your company to be ahead of the curve and lead the way towards a more digitalized and smarter industry? Then simulation is an indispensable part of this journey and it's time to explore the possibilities, right?

Together with us at Plantvision, you and your business can start the journey towards a smarter and more digitalized future where one of the results will be a production process that is next level.

So, when do we leave?

 

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